Robotic Welding Transforms Shipbuilding at Damen Galati with Pemamek Automation
Industrial Automation Accelerates Modern Shipbuilding
Damen Shipyards Galati in Romania has taken a major step toward advanced shipbuilding. By adopting robotic welding, the yard moves from manual-intensive processes to industrial automation. This shift addresses efficiency demands and the global shortage of skilled welders. Moreover, automation improves consistency in large-scale vessel manufacturing.
From an industry perspective, shipyards that delay factory automation risk higher costs and unstable production schedules.
Factory Automation Improves Welding Quality and Predictability
Automated welding systems now play a central role in Damen Galati’s production flow. The shipyard partnered with Pemamek to achieve stable, repeatable welding performance. As a result, production planning has become more reliable.
Unlike manual welding, robotic systems reduce variation between shifts. Therefore, quality control becomes easier across complex ship structures.
Robotic Welding Systems and Control Technologies
Pemamek delivered a complete automated micro-panel production line. The solution includes a Reinforcement Assembly Station, a Robot Vision Welding Portal, a Service Portal, and a conveyor-based material flow.
At the core, the VRWP-C portal integrates a robotic arm with WeldControl 200 Visio software. This platform uses machine vision to guide welding paths with high accuracy. In practice, this resembles advanced control systems found in PLC- and DCS-driven manufacturing lines.
Computer Vision and Smart Welding Control Systems
The WeldControl 200 Visio software enables precise programming through visual recognition. Operators can adapt welding parameters without rewriting complex code. Therefore, setup time decreases while accuracy improves.
Such vision-based control systems reflect broader trends in industrial automation. Smart sensing and data-driven control increasingly define factory automation strategies.
Redefining the Role of Skilled Workers
Automation at Damen Galati does not remove human expertise. Instead, experienced welders now supervise robotic cells and manage digital interfaces. This transition preserves process knowledge while reducing physical strain.
In my experience with automated welding cells, operator engagement often increases. Moreover, younger technicians adapt quickly to digital tools, supporting long-term workforce renewal.
Automation as a Response to Labor Challenges
Shipbuilding faces rising labor constraints across Europe. Robotic welding helps stabilize output despite workforce fluctuations. As a result, shipyards maintain delivery commitments without overreliance on scarce skills.
This approach aligns with broader industrial automation strategies seen in automotive and heavy fabrication sectors.
Pemamek’s Role in Shipyard Digital Transformation
Pemamek positions itself as a specialized automation partner for heavy industries. Its customized robotic welding solutions reflect deep process understanding rather than generic automation.
By integrating mechanical design, software, and control systems, Pemamek supports shipyards seeking long-term digital transformation. Therefore, Damen Galati strengthens its competitive position within the global shipbuilding market.
Author’s Insight on Robotic Welding Adoption
Robotic welding succeeds when shipyards redesign workflows, not just install robots. Clear material flow, proper fixturing, and trained operators remain critical. I recommend phased deployment, starting with micro panels or repetitive structures.
This approach reduces risk while delivering early productivity gains.
